Smart factory: find out the new human-machine frontier of 4.0 industry

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Smart factories are state-of-the-art manufacturing environments that, by combining technologies such as the Internet of Things (IoT) with artificial intelligence (AI), change the way we think about manufacturing.

But what does it mean to work in a smart factory? What are the real benefits for our SMEs? Find out the future of industrial production. Read on.

Table of contents

What is a smart factory?

Smart factory is a production site where the latest technologies and robots are used to improve production processes to the extreme. Enterprise resource planning (ERP) software and manufacturing execution systems (MES) then do the rest.

Processes such as 3D printing allow for the production of customised components and rapid prototyping, while augmented reality (AR) and virtual reality (VR) are used for worker training and robot maintenance.

Sustainability is also an important goal; in a smart factory we find environmentally friendly practices such as material recycling and energy efficiency.

Finally, there is human-machine collaboration: humans perform control and supervision tasks, while machines physically perform the more complex and risky operations.

What benefits does it bring?

Benefit of converting a traditional SME into a smart factory are:
Furthermore, cost reduction will be a direct result of improved operational efficiency.

Smart factory and smart manufacturing: what is the difference?

The terms smart factory and smart manufacturing denote two distinct concepts. A smart factory functions more like a network that connects and processes information in real time; in contrast, smart manufacturing embraces several technologies… ie:
If, therefore, the smart factory focuses more on connectivity, smart manufacturing integrates various technologies to improve the quality and efficiency of the entire production chain.
smart factory

4 Italian smart factories

It cannot be ruled out that Italian small and medium-sized enterprises (SMEs) may aspire to one day become smart factories through the use of the above-mentioned smart technologies.

Here are some examples of Italian SMEs that are already smart factories:

1. Rold

Rold produces components for household appliances. Rold has implemented IoT solutions to monitor processes in real time. The company uses sophisticated data analytics platforms to improve the quality of its products and reduce downtime.

2. GEA

GEA offers innovative solutions for livestock farming, such as automatic milking systems for cattle. The data collected is then used to improve not only productivity but also sustainability on farms.

3. Goglio

Goglio specialises in the production of flexible packaging. It has adopted cloud-based solutions to collect large amounts of data. In addition, Goglio leverages IoT to improve the quality of its products.

4. Festo

Festo is a provider of industrial automation solutions. The company uses both robots and AI for its products and services. In their own words: ‘The solutions identified serve to create the workforce of the future‘.

Digital twins and smart factories: a winning combination

Digital twins belong to the world of 4.0 industry, but what do they have to do with smart factories? What is the correlation?

Digital twins are an interactive digital copy of a complex object or system: these virtual models can be used in smart factories to simulate and predict the real-time behaviour of products to be manufactured.

Digital twins:

What are the benefits of digital twins?

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